oldleandude2

Think Harder

thinkerI once attended a presentation that Eli Goldratt gave for the Society of Manufacturing Engineers. We were seated in an auditorium, listening as Eli paced back and forth on the stage, puffing on his cigar, gesturing for effect, and occasionally cursing for emphasis. The author of The Goal and creator of OPT (Optimized Production Technology) was describing what later became known as Theory of Constraints, TOC. At the time, identifying with Alex Rogo (protagonist of The Goal), I listened intently, hoping for some wisdom. I’d recently moved into a manufacturing management role and we were applying resources everywhere to dig out of an ugly past-due condition. Goldratt’s message: Identify the bottleneck, focus problem solving on it until it’s no longer the bottleneck – and then repeat with the next bottleneck.

The message resonated with me, but others in the audience, perhaps with more engineering experience, questioned the complexity of the requirements to successfully deploy OPT software. One attendee commented, “The whole process as you describe it just seems too difficult.”   In response, Goldratt marched to center stage and responded, “If this seems too hard, then think harder.”

Over the years, that message has stuck with me. New learning is difficult and usually involves an equal or greater amount of unlearning. We are captives to our predispositions. This, I think, was the situation for the unfortunate engineer who posed the ‘difficulty’ objection to Dr. Goldratt.

While my Lean and TOC friends may be seen as worshipping at different altars, there is a great deal of commonality in their concepts and objectives – and a great deal to learn about each to gain the depth of understanding we see at high performing, ‘everybody everyday’ organizations. These excellent companies have embraced the complexity of change for the better, breaking it down to solvable components – purpose, values, strategy, organization, policy, concepts, methods, roles, social norms and behaviors -- rather than seeking silver bullet solutions that require little personal commitment.   The winning organizations are simply thinking harder.

How about you? Are you thinking hard?

O.L.D.

BTW: This November 7-8 at the 20th Annual Northeast L.E.A.N. Conference in Providence Rhode Island, GBMP is bringing together a community of practitioners that are doing the hard work to create excellence in their organizations. Please come join in to learn and share as we break down the many aspects of “Leveraging Lean To Thrive In Uncertain Times”. Click here to see the agenda.

This entry was posted in continuous improvement, Lean Principles, Management Kaizen, Toyota Production System. Lean manufacturing, Eli Goldratt, Theory of Constraints, TOC, Lean Management, Lean Culture, Lean Manufaturing on August 26 , 2024.