Old Lean Dude
A Blog About Understanding The Toyota Production System and Gaining Its Full Benefits, brought to you by "The Toast Guy"
Category Archives: value stream mapping (5)
Asset Artifacts
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In 1980, an ASRS at my company was the showpiece of a new plant, its capability for high-density automatic storage and retrieval of inventory..
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old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
safety glasses,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
automation,
Taichi Ohno,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
made in the usa,
value stream mapping,
mura
on
May 25 , 2011.
Hospital Heroes
About six years ago I was meeting with a clinical team to kick off an early improvement effort at their hospital. We began with a reflection on the..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
safety glasses,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
automation,
Taichi Ohno,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
made in the usa,
value stream mapping,
mura
on
May 12 , 2011.
Practice Makes Permanent
In my last post I made the case for regular practice (everybody everyday) of new perspectives, behaviors and practices. All new learners begin by..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
safety glasses,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
automation,
Taichi Ohno,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
made in the usa,
value stream mapping,
mura
on
April 29 , 2011.
Everybody Everyday
When my son, Ben, was seven years old, he took his first guitar lesson. After the lesson, I was curious to know how liked the experience. He..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
safety glasses,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
automation,
Taichi Ohno,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
made in the usa,
value stream mapping,
mura
on
April 25 , 2011.
CEO's
Back in the late ‘80’s I had a friendly relationship with some folks at the “JIT Office” at Digital Equipment Corporation (DEC). These were early..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
safety glasses,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
automation,
Taichi Ohno,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
made in the usa,
value stream mapping,
mura
on
April 15 , 2011.
The Usual Suspects
A few years back I was working on the shop floor at an aerospace plant with a group of engineers who were determined to “do a Kaizen” to correct..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
safety glasses,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
automation,
Taichi Ohno,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
made in the usa,
value stream mapping,
mura
on
April 12 , 2011.
Out of Sight, Out of our Minds
Gary was a talented, creative welder with an idea that made perfect sense to him but was not supported by conventional measures. Gary was determined..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
safety glasses,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
automation,
Taichi Ohno,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
made in the usa,
value stream mapping,
mura
on
April 06 , 2011.
Waiting for Godot
Samuel Beckett’s modern drama about two hobos, Vladimir and Estragon, monotonously passing time while waiting for their friend Godot (who never shows..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
safety glasses,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
automation,
Taichi Ohno,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
made in the usa,
value stream mapping,
mura
on
March 31 , 2011.
Automotons
Before there were real robots, there was Gort, star of the greatest sci-fi movie ever. Gort wasn’t just a robot; it was an autonomous robot, or..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
safety glasses,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
automation,
Taichi Ohno,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
made in the usa,
value stream mapping,
mura
on
March 28 , 2011.
IT Solution
About five years ago, I had the opportunity to participate on an improvement project in a radiation oncology department. The goal was to reduce the..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
safety glasses,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
Taichi Ohno,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
made in the usa,
value stream mapping,
mura
on
March 23 , 2011.