Old Lean Dude
A Blog About Understanding The Toyota Production System and Gaining Its Full Benefits, brought to you by "The Toast Guy"
Category Archives: TPM (3)
First Job Lessons
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Early job experiences can have a profound impact on how we approach the workday. Here is one of mine from my very first job: When I was twelve years..
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on
November 08 , 2011.
Illogical Progression
This post is a follow-up to one from September on policy deployment, sometimes called a ‘roadmap’ for improvement.’ It’s more than that in that it..
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old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
autonomation,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
November 02 , 2011.
Passing the Baton
There is an abundance of symbolism in the phrase “passing the baton”. Taiichi Ohno used the analogy of passing the baton to explain the cooperation..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
autonomation,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
October 28 , 2011.
Waitin'
I’m just returning from a brief sojourn that included: Marrying off my older daughter, Christine, in Disneyworld, followed by A short vacation for..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
autonomation,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
October 20 , 2011.
Another Chicken Story
Before Shigeo Shingo’s chicken there was another well-known fowl by the name of “Chicken Little.” Do you remember the story? Struck on the head by a..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
autonomation,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
September 27 , 2011.
Chicken?
A thoughtful comment to my last post reminded me of one my favorite Shigeo Shingo stories. The writer, who will be at our upcoming conference,..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
autonomation,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
September 26 , 2011.
Drowning in Opportunities
In 1989, after four years of what could be called ala carte improvement, my factory was introduced to policy deployment by Deming Prize winner, Ryuji..
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old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
safety glasses,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
automation,
Taichi Ohno,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
made in the usa,
value stream mapping,
mura
on
September 06 , 2011.
Dr. Shingo's Last Visit
[The following post is actually the third and final episode of Dr. Shingo’s last visit to America. The first two episodes can be found on the Shingo..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
autonomation,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
Hajime Ohba,
value stream mapping,
mura
on
September 01 , 2011.
No Wiggle Room
I visited a company (actually this could be many companies) recently and noticed “7 Wastes” posters displayed prominently in every department...
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
autonomation,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
Hajime Ohba,
value stream mapping,
mura
on
August 26 , 2011.
Moving Mountains
I was listening to Alan Robinson present last week at the Lean Systems Summit about the power of “small ideas.” Alan wondered aloud why so many..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
autonomation,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
optimization,
toyota production system,
Alan Robinson,
inventory,
made in america,
Muri,
Hajime Ohba,
employee creativity,
value stream mapping,
mura
on
August 18 , 2011.