Old Lean Dude
A Blog About Understanding The Toyota Production System and Gaining Its Full Benefits, brought to you by "The Toast Guy"
Category Archives: toyota production system (7)
Signs
Leave a reply
Do you remember a post-hippie era song called Signs? The song’s refrain came to mind recently during a workplace walkthrough: “Sign, sign, everywhere..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
visual control systems,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
February 03 , 2012.
Cost Subtraction
Last week, a drive-by a 99 Cent Store (see photo) reminded me of my first real job in an industrial marketing department. In the 1970’s, one function..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
January 23 , 2012.
5S First?
Some time ago, while speaking at a conference in the land down under, I was taken to task by a participant for suggesting, “5S is usually the first..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
January 12 , 2012.
Value Stream Wrapping
Gazing into a microscope as a college sophomore, I sketched the innards of a single-celled critter as part of biology exam. I knew what I was looking..
This entry was posted in
lean,
old lean dude,
lean manufacturing,
VSM,
material flow,
TSSC,
A3,
toyota production system,
shingo prize conference,
value stream mapping
on
January 05 , 2012.
Standards Part 1
I attended a gathering of healthcare providers recently to participate in a site review and listen to some nice TPS success stories. During a Q&A..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
autonomation,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
December 06 , 2011.
Acts of God
Several weeks ago in New England, the rants of angry electric utility patrons filled the evening news. Accusations of greed and incompetence were..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
autonomation,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
December 01 , 2011.
Lean Thanks
The upcoming holiday is my second favorite (after New Years), first because it’s energizing to reflect on things to be happy about, and second..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
autonomation,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
November 22 , 2011.
The Ear of the Beholder
A short time after I moved into operations as the VP of manufacturing, our assembly department made an early and, dare I say, imperfect attempt to..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
autonomation,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
November 18 , 2011.
First Job Lessons
Early job experiences can have a profound impact on how we approach the workday. Here is one of mine from my very first job: When I was twelve years..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
autonomation,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
November 08 , 2011.
Illogical Progression
This post is a follow-up to one from September on policy deployment, sometimes called a ‘roadmap’ for improvement.’ It’s more than that in that it..
This entry was posted in
old lean dude,
TPS,
lean manufacturing,
six sigma,
lean thinking,
GBMP,
Toast Kaizen,
muda,
autonomation,
process improvement,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
lean in healthcare,
optimization,
toyota production system,
inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
November 02 , 2011.