Old Lean Dude
A Blog About Understanding The Toyota Production System and Gaining Its Full Benefits, brought to you by "The Toast Guy"
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One of Shigeo Shingo’s popular status quo targets was engineers, whom he placed in three categories: Table engineers—those who just sit around a..
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old lean dude,
lean manufacturing,
six sigma,
continuous improvement,
lean engineer,
toyota production system,
design for assembly,
shigeo shingo
on
September 23 , 2016.
Summer Memory
I was lucky that the first boss I ever had (at age 13) had much to teach at a point when I had much to learn. Chris M. was a brilliant but illiterate..
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lean manufacturing,
GBMP,
Toast Kaizen,
kaizen,
lean conference,
toyota production system
on
September 16 , 2016.
Lean By Doing
Early along, as a student of the Toyota Production System (TPS), now referred to as “Lean,” I struggled with some of the concepts and systems. For..
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lean manufacturing,
kaizen,
5S,
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shigeo shingo
on
September 07 , 2016.
Peripheral Discoveries
The following post is inspired by The Teachings of Don Juan, an anthropological novel from the 1960’s written by Carlos Castaneda chronicling his..
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old lean dude,
lean manufacturing,
GBMP,
kaizen,
toyota production system,
shigeo shingo,
value stream mapping
on
August 16 , 2016.
Profitless Part Proliferation
I wrote a post a little more than five years ago about Variety Reduction Program (VRP), an amazing but little known product design optimization tool...
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old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
kaizen,
hoshin kanri,
true north,
poka-yoke,
toyota production system,
inventory,
shigeo shingo,
value stream mapping
on
June 27 , 2016.
Traditional Lean?
Twice in the last month I’ve heard the phrase “Traditional Lean” used in public presentations. In neither case did the presenter explain the..
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old lean dude,
TPS,
lean manufacturing,
six sigma,
continuous improvement,
GM,
automation,
MRP,
toyota production system,
lean sigma,
ERP
on
May 31 , 2016.
Eye of the Beholder
Many moons ago when I was just getting started on my lean journey, I visited a large automotive supplier to benchmark pull systems. My own factory..
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old lean dude,
TPS,
lean manufacturing,
kanban,
GBMP,
Toast Kaizen,
kaizen,
TPM,
5S,
true north,
poka-yoke,
toyota production system,
shigeo shingo,
value stream mapping
on
May 20 , 2016.
Indefinite Postponement
Today’s post is inspired by the politically charged gobbledygook we call presidential primaries. This battle of principles turned battle of wills..
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old lean dude,
lean manufacturing,
GBMP,
Toast Kaizen,
kaizen,
hoshin kanri,
true north,
toyota production system,
shigeo shingo,
value stream mapping
on
April 20 , 2016.
Ten Posts for Ten Shingo Principles
Hurrah! Today is the first day of Spring, if a little snowy, in the Boston area. And the 28th Annual Shingo Prize Conference is fast approaching in..
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old lean dude,
lean manufacturing,
GBMP,
Toast Kaizen,
Lean Principles,
Shingo Institute,
kaizen,
shingo prize,
bruce hamilton,
toyota production system,
Guiding Principles
on
March 21 , 2016.
Bump and Grind
Here’s a personal reflection from my distant past, but which might still be a current state for some of you. When I began working in manufacturing..
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old lean dude,
lean manufacturing,
continuous improvement,
lean thinking,
Deming,
lean leadership,
toyota production system,
lead times
on
February 24 , 2016.