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Category Archives: shigeo shingo

The Process Improvement Stool

Last week I accompanied two of GBMP’s consultants, Bob Elliott and Peter Melnik, to a Shingo Systems Design workshop at Osram, a terrific host site..
This entry was posted in shingo model, Toyota Production System. Lean manufacturing, 7 wastes, 5S, shigeo shingo, operational excellence, jidoka on September 25 , 2024.

The First Shingo Prize

Last month marked the 35th anniversary of the Shingo Prize, an award bestowed each year to recognize organizations that demonstrate the principles..
This entry was posted in Management Kaizen, Toyota Production System. Lean manufacturing, shigeo shingo on June 15 , 2023.

Tools or Culture?

With our annual Northeast LEAN Conference just a few days away, I want to relate a personal story about the theme of this year’s conference, The..
This entry was posted in old lean dude, TPS, lean manufacturing, kanban, continuous improvement, kaizen, 7 wastes, Changeover, SMED, toyota production system, shigeo shingo, enterprise excellence on September 14 , 2017.

Reflecting on Waste

For me, Taiichi Ohno and Shigeo Shingo are a bit like the Lennon and McCartney of waste elimination. Together they frame the technical and social..
This entry was posted in old lean dude, lean manufacturing, TIMWOODS, waste, Taichi Ohno, shigeo shingo, 7 wastes. Toyota Production System on May 15 , 2017.

Cartwheels

Most often when we think of a wheel, it’s in the context of transportation, one of the more obvious and ever-present of the 7 wastes. In fact, the..
This entry was posted in old lean dude, lean manufacturing, continuous improvement, 7 wastes, toyota production system, shigeo shingo, eoq on January 31 , 2017.

Doormats

One of Shigeo Shingo’s popular status quo targets was engineers, whom he placed in three categories: Table engineers—those who just sit around a..
This entry was posted in old lean dude, lean manufacturing, six sigma, continuous improvement, lean engineer, toyota production system, design for assembly, shigeo shingo on September 23 , 2016.

Lean By Doing

Early along, as a student of the Toyota Production System (TPS), now referred to as “Lean,” I struggled with some of the concepts and systems. For..
This entry was posted in old lean dude, lean manufacturing, kaizen, 5S, toyota production system, shigeo shingo on September 07 , 2016.

Peripheral Discoveries

The following post is inspired by The Teachings of Don Juan, an anthropological novel from the 1960’s written by Carlos Castaneda chronicling his..
This entry was posted in old lean dude, lean manufacturing, GBMP, kaizen, toyota production system, shigeo shingo, value stream mapping on August 16 , 2016.

Profitless Part Proliferation

I wrote a post a little more than five years ago about Variety Reduction Program (VRP), an amazing but little known product design optimization tool...
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, kaizen, hoshin kanri, true north, poka-yoke, toyota production system, inventory, shigeo shingo, value stream mapping on June 27 , 2016.

Eye of the Beholder

Many moons ago when I was just getting started on my lean journey, I visited a large automotive supplier to benchmark pull systems. My own factory..
This entry was posted in old lean dude, TPS, lean manufacturing, kanban, GBMP, Toast Kaizen, kaizen, TPM, 5S, true north, poka-yoke, toyota production system, shigeo shingo, value stream mapping on May 20 , 2016.

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