Old Lean Dude
A Blog About Understanding The Toyota Production System and Gaining Its Full Benefits, brought to you by "The Toast Guy"
Category Archives: lean manufacturing (8)
Traditional Lean?
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Twice in the last month I’ve heard the phrase “Traditional Lean” used in public presentations. In neither case did the presenter explain the..
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TPS,
lean manufacturing,
six sigma,
continuous improvement,
GM,
automation,
MRP,
toyota production system,
lean sigma,
ERP
on
May 31 , 2016.
Eye of the Beholder
Many moons ago when I was just getting started on my lean journey, I visited a large automotive supplier to benchmark pull systems. My own factory..
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old lean dude,
TPS,
lean manufacturing,
kanban,
GBMP,
Toast Kaizen,
kaizen,
TPM,
5S,
true north,
poka-yoke,
toyota production system,
shigeo shingo,
value stream mapping
on
May 20 , 2016.
Indefinite Postponement
Today’s post is inspired by the politically charged gobbledygook we call presidential primaries. This battle of principles turned battle of wills..
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old lean dude,
lean manufacturing,
GBMP,
Toast Kaizen,
kaizen,
hoshin kanri,
true north,
toyota production system,
shigeo shingo,
value stream mapping
on
April 20 , 2016.
Ten Posts for Ten Shingo Principles
Hurrah! Today is the first day of Spring, if a little snowy, in the Boston area. And the 28th Annual Shingo Prize Conference is fast approaching in..
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old lean dude,
lean manufacturing,
GBMP,
Toast Kaizen,
Lean Principles,
Shingo Institute,
kaizen,
shingo prize,
bruce hamilton,
toyota production system,
Guiding Principles
on
March 21 , 2016.
Bump and Grind
Here’s a personal reflection from my distant past, but which might still be a current state for some of you. When I began working in manufacturing..
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old lean dude,
lean manufacturing,
continuous improvement,
lean thinking,
Deming,
lean leadership,
toyota production system,
lead times
on
February 24 , 2016.
Ludicrous Speed
Mel Brooks fans will remember Spaceballs, his jocular jibe at the Star Wars epic. In pursuit of a rebel ship, evil Lord Dark Helmet (Rick Moranis)..
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old lean dude,
kata,
lean manufacturing,
kanban,
continuous improvement,
GBMP,
TPM,
bruce hamilton,
lean in healthcare,
toyota production system
on
February 08 , 2016.
Another Use for Duct Tape
Here’s a post inspired by the glut of recent football weekends. Lou Holtz, the legendary college and pro football coach offers the following advice..
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old lean dude,
lean manufacturing,
six sigma,
continuous improvement,
Management Kaizen,
Duct tape,
kaizen,
problem solving culture,
toyota production system,
gemba walk,
Lean Culture
on
January 11 , 2016.
True North Pole
Many years ago a small expedition to the North Pole was funded by several American toy manufacturers, anxious to better understand how Santa’s..
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old lean dude,
lean manufacturing,
six sigma,
continuous improvement,
lean thinking,
process,
production,
7 wastes,
true north,
toyota production system
on
December 23 , 2015.
Lazy Lean Guy
In 1987, shortly after I became a manufacturing manager, the shop foreman at the time warned me about a young assembler: “Watch out for Michael, he’s..
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old lean dude,
TPS,
lean manufacturing,
continuous improvement,
Taiichi Ohno,
Non-stock production,
toyota production system,
better faster cheaper easier,
shigeo shingo
on
November 12 , 2015.
Burning Platform
A favorite Twilight Zone episode that played Labor Day weekend put me in mind of the stressful push production environment that many organizations..
This entry was posted in
old lean dude,
lean manufacturing,
kanban,
7 wastes,
overproduction,
pull production,
push production,
shigeo shingo
on
September 22 , 2015.