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Category Archives: lean manufacturing (11)

Good Witch or Bad Witch?

A recent comment from a business friend, call him Tom, who manages a small factory, reminded me of a scene from The Wizard of Oz. “Our president is..
This entry was posted in old lean dude, lean manufacturing, Toast Kaizen, SMED, bruce hamilton, lean accounting, gemba, toyota production system on June 05 , 2013.

Toast Guy

I’ve been doing a lot of speaking at conferences this spring, and I’m always warmly greeted as the “Toast Guy”: the person who produced and starred..
This entry was posted in old lean dude, lean manufacturing, Toast Kaizen, Taiichi Ohno, Non-stock production, lean in healthcare, shingo prize conference, shigeo shingo on May 30 , 2013.

Valu Ngineering

My son, Ben, asked me last week, “How come the bacon cooks better on Grandma’s pan?” I’d just fried up some bacon using a pan handed down from my..
This entry was posted in old lean dude, lean manufacturing, continuous improvement, value engineering, cost, bruce hamilton, price, machining, operational excellence, profit on March 05 , 2013.

Early Bloomers

This winter has presented folks in my clime with a perpetual blanket of snow that hides most of the welcome signs of an approaching spring. There is..
This entry was posted in old lean dude, lean manufacturing, continuous improvement, GBMP, Toast Kaizen, kaizen, shingo prize, bruce hamilton, lean in healthcare, Everybody Everyday, operational excellence on February 26 , 2013.

Death by Efficiency

I was reminded this week how problematical the conceptual blind spots in our management systems can be: An otherwise insightful and..
This entry was posted in old lean dude, lean manufacturing, continuous improvement, demand, efficiency, Russ Scaffede, shingo prize, bruce hamilton, customer, upstream, local efficiency on February 11 , 2013.

Repetitive Madness

My last post about superficial improvement may have implied that the condition is limited to organizations with deep enough pockets to buy pricey..
This entry was posted in old lean dude, lean manufacturing, continuous improvement, process improvement, kaizen on January 11 , 2013.

Too Happy Too Soon Part 1

Our machine shop was assisted by Toyota Supplier Support Center in 1996 to reduce set-ups on our CNC lathes. TSSC had already helped us in a..
This entry was posted in old lean dude, lean manufacturing, Changeover, SMED, TSSC, Toyota System Support Center, set up times, machining, ohba on December 20 , 2012.

Accidental Revolution

Last week I visited with JVS, a terrific Boston-area organization whose mission “is to empower individuals from diverse communities to find..
This entry was posted in old lean dude, lean manufacturing, kanban, kaizen, the goal, poka-yoke, JVS on November 26 , 2012.

Lead With Humiliation

Very early in my Lean adventure as a new VP of Operations, when the idea of listening to workers was still a little strange, I returned from a week..
This entry was posted in old lean dude, lean manufacturing, shingo prize, bruce hamilton, transactional leaders, transformational leaders on October 04 , 2012.

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