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Category Archives: kanban (3)

About Time

Twenty-twenty marks the 35th anniversary of a remarkable and unfortunately also singular event in my career: In 1985, my employer, United Electric..
This entry was posted in lean, old lean dude, kata, lean manufacturing, kanban, six sigma, kaizen, toyota production system on December 27 , 2019.

Tours R Us (aka Why Sharing & Teaching are the best way to Learn)

After being recognized in 1990 by the Shingo Prize, my plant became an overnight hot spot for benchmarking. Hardly a week went by when there was..
This entry was posted in old lean dude, lean manufacturing, kanban, six sigma, continuous improvement, shingo model, lean thinking, kaizen on September 30 , 2019.

Customer First Santa

Every December the man in the red suit delivers cheer and presents to millions of happy children around the world. It seems like magic, but a closer..
This entry was posted in lean, old lean dude, lean manufacturing, kanban, six sigma, kaizen, toyota production system, leansixsigma, operational excellence on December 14 , 2018.

Late Bloomers

Last week as I climbed into my car, I glanced at a tub of morning glories that I’d started from seed last March. All spring and summer the plant..
This entry was posted in old lean dude, lean manufacturing, kanban, six sigma, continuous improvement, kaizen on October 22 , 2018.

More Than Toast

It’s hard to believe that 2018 is the 20th anniversary for the Toast Kaizen video. After two decades, nearly one hundred and fifty thousand copies..
This entry was posted in lean, old lean dude, lean manufacturing, kanban, six sigma, lean thinking, Toast Kaizen, Shingo Institute, kaizen, shingo prize, lean healthcare, lean accounting, toyota production system on September 26 , 2018.

Silver Toaster Spirit

Bob C. was a front-line employee with twenty-five years experience. His day was spent operating a machine that stripped and terminated leadwire..
This entry was posted in old lean dude, lean manufacturing, kanban, six sigma, continuous improvement, kaizen, recognition, employee engagement, toyota production system on August 13 , 2018.

Excelize Me: 4 Myths & 4 Realities of Racing to Automate

On the eve of our celebration of the American Revolution, here’s a post about another revolution: Industry 4.0. Who remembers VisiCalc, often..
This entry was posted in old lean dude, lean manufacturing, kanban, six sigma, kaizen, 7 wastes, Industry 4.0, automation, toyota production system, information automation, Lean IT on July 03 , 2018.

Who is Accountable?

Leader Standard Waste Part Two (Did you miss Part One? Read it here.) Many years ago, TSSC introduced to my factory a visual measurement device..
This entry was posted in old lean dude, lean manufacturing, kanban, six sigma, continuous improvement, Lean Daily Management, kaizen, TSSC, toyota production system, Huddle Boards on May 17 , 2018.

Leader Standard Waste: Part One

Three years ago I wrote a post entitled “The Emperor’s New Huddle Boards,” in which I expressed concern about the trappings of improvement without..
This entry was posted in old lean dude, kanban, six sigma, Toast Kaizen, David Mann, kaizen, standard work, toyota kata, bruce hamilton, toyota production system, leader standard work, standardized work on May 01 , 2018.

First Lady of Adult Literacy

At the Gemba: Avelino Coehlo and Ines Chiodo show the First Lady a cause and effect problem solving method. In 1987, my company, United Electric..
This entry was posted in old lean dude, kata, lean manufacturing, kanban, continuous improvement, kaizen, shingo prize, ESL, toyota production system, barbara bush on April 19 , 2018.

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