Old Lean Dude
A Blog About Understanding The Toyota Production System and Gaining Its Full Benefits, brought to you by "The Toast Guy"
Category Archives: 5S (3)
Another Chicken Story
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Before Shigeo Shingo’s chicken there was another well-known fowl by the name of “Chicken Little.” Do you remember the story? Struck on the head by a..
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September 27 , 2011.
Chicken?
A thoughtful comment to my last post reminded me of one my favorite Shigeo Shingo stories. The writer, who will be at our upcoming conference,..
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old lean dude,
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lean manufacturing,
six sigma,
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TPM,
5S,
true north,
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poka-yoke,
automation,
lean in healthcare,
optimization,
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inventory,
Northeast Shingo Prize,
made in america,
Muri,
shigeo shingo,
standardized work,
Hajime Ohba,
set-up reduction,
value stream mapping,
mura
on
September 26 , 2011.
Drowning in Opportunities
In 1989, after four years of what could be called ala carte improvement, my factory was introduced to policy deployment by Deming Prize winner, Ryuji..
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safety glasses,
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automation,
Taichi Ohno,
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inventory,
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Muri,
shigeo shingo,
made in the usa,
value stream mapping,
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on
September 06 , 2011.
Dr. Shingo's Last Visit
[The following post is actually the third and final episode of Dr. Shingo’s last visit to America. The first two episodes can be found on the Shingo..
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old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
autonomation,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
Hajime Ohba,
value stream mapping,
mura
on
September 01 , 2011.
No Wiggle Room
I visited a company (actually this could be many companies) recently and noticed “7 Wastes” posters displayed prominently in every department...
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old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
autonomation,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
Hajime Ohba,
value stream mapping,
mura
on
August 26 , 2011.
Moving Mountains
I was listening to Alan Robinson present last week at the Lean Systems Summit about the power of “small ideas.” Alan wondered aloud why so many..
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toyota production system,
Alan Robinson,
inventory,
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Hajime Ohba,
employee creativity,
value stream mapping,
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on
August 18 , 2011.
Lean Rock Stars
In December, I took my son, Ben, to an Edgar Winter concert at a Worcester, Mass theater. Do you remember Edgar Winter? A tall, lanky dude who in the..
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old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
autonomation,
kaizen,
lean government,
hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
Hajime Ohba,
value stream mapping,
mura
on
August 11 , 2011.
Lean Government
In the spring of 1989, Shigeo Shingo addressed the 14th annual Productivity Conference at Utah State University. On this occasion there were seven..
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old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
autonomation,
kaizen,
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hoshin kanri,
TPM,
5S,
true north,
lean summit,
poka-yoke,
automation,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
Hajime Ohba,
value stream mapping,
mura
on
July 29 , 2011.
Too Big To Succeed?
It’s now been about four years since the Dow began its precipitous decline, and about three since the invention of the expression “too big to fail”..
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old lean dude,
TPS,
lean manufacturing,
GBMP,
Toast Kaizen,
muda,
kaizen,
hoshin kanri,
TPM,
5S,
true north,
poka-yoke,
automation,
optimization,
toyota production system,
inventory,
made in america,
Muri,
shigeo shingo,
Hajime Ohba,
value stream mapping,
mura
on
July 22 , 2011.
Insignificant Digits
Significant digits, the number of digits to the right of a decimal point that are warranted by the accuracy of the means of measurement, are a..
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poka-yoke,
automation,
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toyota production system,
inventory,
Brian Maskell,
made in america,
Muri,
shigeo shingo,
value stream mapping,
mura
on
July 12 , 2011.