GBMP

Overcoming TDD

Gross numbers reflecting American productivity can be misleading. When American companies outsource production, the labor “expense” is replaced with..
This entry was posted in old lean dude, lean manufacturing, continuous improvement, national debt, kaizen, offshoring, shingo prize, trade deficit, made in america, outsourcing on September 21 , 2011.

How Big are Small Ideas?

In 1985, when I transferred to an operations role I inherited a production-only suggestion program. I recall that we received sixteen ideas that year..
This entry was posted in old lean dude, lean manufacturing, ideas are free, suggestion system, shingo prize, bruce hamilton, lean in healthcare, made lean in america conference, Alan Robinson on September 16 , 2011.

Bending the Curve

America’s form of government, borne out of an ideal of freedom and equality, has, for all of our short-term criticisms, been the object of continuous..
This entry was posted in lean, old lean dude, continuous improvement, healthcare, jamie flinchbaugh, northeast shingo prize conference, harry moser, bruce hamilton, walter lowell, made in america, government, reshoring, manufacturing on September 14 , 2011.

Mad as H_ll

Okay, I admit, some days I get a little upset when I think about the exodus of jobs from our shores. This clip from the movie Network sums up my..
This entry was posted in old lean dude, continuous improvement, jamie flinchbaugh, shingo prize, harry moser, bruce hamilton, made lean in america, lean conference, reshoring, manufacturing on September 12 , 2011.

Blame Wars

My introduction to corrective action, about forty years ago, was a four-part form called an Internal Discrepancy Report, or “IDR” as it was..
This entry was posted in old lean dude, continuous improvement, jamie flinchbaugh, shingo prize, bruce hamilton, made lean in america, lean conference on September 08 , 2011.

Drowning in Opportunities

In 1989, after four years of what could be called ala carte improvement, my factory was introduced to policy deployment by Deming Prize winner, Ryuji..
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, muda, safety glasses, kaizen, hoshin kanri, TPM, 5S, true north, poka-yoke, automation, Taichi Ohno, optimization, toyota production system, inventory, made in america, Muri, shigeo shingo, made in the usa, value stream mapping, mura on September 06 , 2011.

Dr. Shingo's Last Visit

[The following post is actually the third and final episode of Dr. Shingo’s last visit to America. The first two episodes can be found on the Shingo..
This entry was posted in old lean dude, TPS, lean manufacturing, GBMP, Toast Kaizen, muda, autonomation, kaizen, lean government, hoshin kanri, TPM, 5S, true north, lean summit, poka-yoke, automation, optimization, toyota production system, inventory, made in america, Muri, shigeo shingo, Hajime Ohba, value stream mapping, mura on September 01 , 2011.

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